Smart Filter
Quench Oil Filtration
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An SBS Smart Filter is a self-contained liquid
filtration system incorporating a dedicated pump, filter housing, and
controls all on a pre-piped, pre-wired skid. A Smart Filter is "smart"
where it can not only remove debris as small as 1 micron, but can:
- Detect water contamination in quench oil and hydraulic oil
- Detect and remove acidity in oils
The Smart Filter alerts the operator when the filter
media needs to be removed. SBS has designs capable of pumping and
filtering oils up to 650°F.
Clean Oil is vital for a statistically
correct and fully functional quenching system. The SBS SMART FILTER
Liquid Filtration System offers a cost effective, efficient means to
continuously filter carbon and scale from your quench tank. Cleaner oil
translates to cleaner parts, more consistent product, and longer quench
oil life.
The SMART FILTER System comes complete
with an all-iron circulating pump, control panel, a pressure gauge for
continuous pressure readings, and a BAG MONITOR that initiates both
light and sound alarms, alerting workers when filter bags need to be
changed. An optional BAG CRANE is available to help in filter changing.
It’s simple to add the SMART FILTER to
your existing system - it will arrive at your plant skid mounted,
pre-wired and ready for installation.
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Smart Filter PSID
The
Smart Filter bag life indicator gives the operator a quick visual check
of remaining bag life to allow filter changes as scheduled maintenance
procedure. As well as this indicator, when the bag is full, an audible
horm and light are activated on the control panel and the pump is
de-energized to keep it from running in a "dry" condition.
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Smart Filter Panel
The
Smart Filter Control Panel provides the operator with easy on/off
control for the circulating pump as well as visual and audible (horn)
indication that bag filter needs to be replaced. Electrical components
are housed in a NEMA 12 enclosure to protect circuitry from dust, dirt
and liquid splashing.
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3 Lug Closure
The
Smart filter canister using 3 lugs for simple access and closure. A
screwdriver is the only tool required to change a bag filter.
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O-Ring Seal
All
Smart Filter bag canisters are sealed with Viton O-rings placed in a
machined grove to prevent over torquing. O-rings made of EPDM will turn
to mush in oil applications and Buna N seals have limited temperature
capabilities. SBS always uses Viton for all elastomer applications.
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Filter Bags
Smart
Filter Disposable Filter Bags are available in a number of different
materials depending on chemical and temperature requirements. Many pore
sizes are available 1, 3, 5, 10, 15, 25, 50, 75, 100, 150 or 200
microns- depending on the make-up of the particulate. Generally a 25
micron bag is suitable to remove carbon, soot and debris commonly found
in quench oil.
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A simplex filter is
normally installed on tanks under 2500 gallons where interruptible
service is acceptable and dirt loadings consist primarily of soot,
carbon and small amounts of scale. |
Duplex filters can
be utilized where uninterrupted, continuous flow is desired. One filter
vessel can continue to filter while the second housing is serviced.
Also for interruptible service to 5000 gallons. |
Triplex filters can
be utilized for up to 5000 gallon tanks when uninterrupted flow is
desired. Two vessels can filter while the third is being serviced. Also
for interruptible service to 7500 gallons. |
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PRODUCTS
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Smart Filter
